DCSMART WIRELESS CAPPING MACHINE – TAILIN

Intelligent, Safe, and Traceable Pharmaceutical Vial Capping

Capping quality plays an essential role in maintaining closure integrity and protecting pharmaceutical products inside vials. In addition to reliable mechanical performance, modern production facilities require controlled data, traceable operating histories, and reduced operator intervention in clean processing areas.

The DCSmart Wireless Capping Machine is specifically designed for pharmaceutical vials fitted with aluminum or aluminum-plastic caps. It combines precision capping, wireless control, and comprehensive data management in one compact platform.

Flexible Wireless Control

DCSmart connects wirelessly to its Human–Machine Interface, allowing the operator interface to be positioned according to the requirements of the working environment.

This capability is particularly useful in pharmaceutical cleanrooms, aseptic processing areas, and isolator applications. Reducing physical connections and operator intervention inside controlled areas provides greater flexibility in equipment arrangement.

Precision Capping with Full Servo Drive

The system uses a fully servo-driven mechanism with digital adjustment. Its segmented-torque capping technology enables the crimping force to be controlled through different stages of the capping cycle.

This approach helps:

• Maintain consistent capping force;
• Improve repeatability between vials;
• Support reliable container-closure performance;
• Reduce the generation of aluminum particles;
• Maintain stable sealing when aluminum caps are slightly deformed;
• Protect vials against breakage or explosion during capping.

Rapid Setup and Cap-Size Identification

DCSmart features one-click debugging and one-click cap-size identification.

These functions shorten setup time when changing between vial or cap formats while reducing manual adjustment and the possibility of incorrect settings.

The machine supports cap sizes ranging from 8 to 33 mm, making it suitable for multiple vial formats used in sterile injectable production, biotechnology, and research applications.

Enhanced Operator Safety

A dual-trigger control mechanism helps prevent unintended operation and improves operator safety during the capping process.

Integrated alarm indication enables users to identify abnormal conditions promptly. Combined with user-management controls and audit trails, the system supports effective troubleshooting, operational accountability, and process security.

Comprehensive Data Management and Traceability

DCSmart incorporates a range of functions for controlled pharmaceutical production:

• Recipe version management;
• Real-time audit trails;
• Electronic batch records;
• Electronic signatures;
• User and access management;
• Electronic batch-report generation;
• PDF report export for storage or printing.

Production data can be transferred through Ethernet or exported via USB. Detailed electronic records support quality review, deviation investigations, and production-document management.

The system is designed to comply with 21 CFR Part 11 and GAMP requirements.

Suitable for Cleanroom and Aseptic Environments

The machine features full 316L stainless-steel construction and is resistant to vaporized hydrogen peroxide environments, including VH₂O₂, VHPS, and VHP treatment.

These characteristics make DCSmart suitable for:

• Pharmaceutical cleanrooms;
• Aseptic processing areas;
• Isolator systems;
• Sterile injectable production;
• Biotechnology laboratories;
• Research and development facilities.

Practical Capacity for Multiple Production Scales

DCSmart offers a processing capacity of 420–600 vials per hour, making it suitable for research, process development, pilot production, and medium-scale pharmaceutical manufacturing.

With dimensions of 455 × 325 × 650 mm and a weight of 35 kg, the machine has a compact footprint for benchtop installation or integration into space-limited production areas.

Typical Applications

DCSmart is designed for sealing pharmaceutical vials with aluminum or aluminum-plastic caps in:

• Pharmaceutical manufacturing;
• Sterile injectable production;
• Biotechnology;
• Cell and gene therapy;
• Research and development;
• Pilot production and process development;
• Isolator-integrated capping applications.

Technical Specifications

Smart Capping for Modern Pharmaceutical Manufacturing

DCSmart goes beyond conventional capping by combining controlled torque, vial protection, user management, and production-data traceability within one device.

It is an effective solution for facilities seeking to improve capping consistency, reduce manual intervention, and support data-integrity requirements in controlled pharmaceutical environments.