The VacTrac III provides a robust and cost-effective way to confirm a minimum standard of vacuum or pressure on a metal closure. The VacTrac uses a inductive, non-contact inspection sensor that has proven to be exceptionally accurate and reliable, inspecting tens of millions of containers without compromise in environments where the closures may have moisture on the surface.
The VacTrac III offers a modern computing platform which delivers an easy-to-use system interface coupled with powerful online support when you need help. Also, the VacTrac can be purchased with an optional analytics package that provides exceptional insight into the machine’s inspection performance and the production line’s operation.
FEATURES
- Real-Time Remote Support – Integrated wireless connectivity allows for secure remote support 24/7 globally. Peco InspX can resolve over 95% of customer issues with our powerful remote diagnostics software
- Robust IT Security – Fully integrated end-to-end IT security offerings ensure your networks aren’t vulnerable and are defended from any outside threats. Optional IoT module allows for seamless SCADA integration
- No Requirement for Container Spacing – This inspection geometry does not require any container spacing between adjacent containers
- High Reliability Non-Contact Inspection – Mounts over the top of the customer’s existing conveyor, eliminating conveyor transfers into the machine for inspection. This design minimizes risk against conveyor jams over transfer points
- Vacuum Verification for Cans – The VacTrac contains several algorithms for measuring lid deflection in cans. Setting up the VacTrac takes just minutes, and you’ll get repeatable reliable inspection performance
- Pressure Verification for Pull Tab Containers – The VacTrac’s sophisticated software algorithms can compensate for the position of a pull tab during the inspection process
- Tamper Evident Band Inspection – The VacTrac can support a wide variety of external sensors to support additional product inspections, including checking for the presence of a tamper evident band
TYPICAL APPLICATIONS
- Seamed Metal Containers
- Ring-Pull Containers
- Plastic & Glass Containers with Metal Lids
TECHNICAL INFORMATION
| Feature | Specification |
|---|---|
| Architecture | Analog sensor system |
| Conveyor | No internal conveyor. Mounts over customer’s existing conveyor. No transfer points or product contact |
| Aperture Size | No limit on height, width: 6.0” (152.4mm). Multiple sensor sizes: 18, 25, 36, and 42 mm |
| Environment | Standard: IP 65; Optional: Washdown/Corrosion resistant |
| Line Speed | Up to 2,000 containers per minute |
| Input Voltage | Available in 120 or 240 VAC options |
| Air Supply | 80 psi @ 5 cfm (for ejection only) |
| Ambient Temperature | 33°F – 113°F (1°C – 45°C) |
| Container Ejection | Full range of high-speed ejection and diversion options available |
| Dimensions (LxDxH) | 9 x 30 x 47 in (229 x 762 x 1,194 mm) |
| Safety Rating | Redundant – Category 4, Performance Level E |
| Computer | Industrial PC – Linux Embedded |
| Connectivity | Integrated WiFi, Ethernet, or Cellular Connection |
| Supported SCADA Systems | Programmable digital outputs available |
| Deflection Accuracy | +/- 0.005” |
| Operator Interface | 17″ touchscreen |
| Construction | Standard: 304 Stainless Steel; Optional: 316L/Passivated |
OPTIONS
Cocked/Missing Cap Detection
The cocked/missing cap sensor for plastic closures is an inexpensive way to ensure that containers are properly capped
Remote Operator Console
The remote operator console provides complete system monitoring and control up to 6 meters from the system inspection assembly
Sanitary Design
Can be equipped with an IP69K enclosure for high pressure wash down environments
Missing Foil Detection
The missing foil sensor verifies the presence of foil seals under caps
Reject Management Package
Reject Management Package include secure options:
- Lockable reject bin to ensure authorized access to rejected packages
- Sensors to ensure positive confirmation on expected rejects
- Sensors to alert on “bin full” condition
- Air pressure sensor to alert for any out-of-range air supply problems
- Optional software-controlled lock for user configurable access
Full Range of Ejection Options
Peco InspX designs and manufactures a wide range of high-performance ejectors and diverters to include single solonoid, multiple solonoid, swing arm, lift gate, drop gate, air blast, flexible rail, guided path, and heavy-duty options
