FILLTRAC – PECO INSPX

Origin: America

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The FillTrac is a high-speed, non-contact X-ray or gamma-based fill level inspection system designed to verify fill levels and headspace in a wide range of containers. Engineered for seamless integration over existing conveyors, it provides precise inspection without product contact, supporting up to 3,000 containers per minute. With advanced remote diagnostics, robust IT security, and versatile rejection and detection options, FillTrac ensures maximum uptime and product quality in a compact, easy-to-install system.

The FillTrac Fill Level Inspection System integrates Peco’s 40-year experience in fill level inspection with the latest in technology to provide the best inspection available in a compact, easy to use, and environmentally-sound design.

FEATURES

  1. Streamlined Installation – Industrial design allows for tool-less line installation over your conveyor, providing contactless inspection in a compact footprint
  2. Fill Level Measurement – High precision fill-level and headspace monitoring
  3. Real-Time Remote Support – Integrated wireless connectivity allows for secure remote support 24/7 globally. Peco InspX can resolve over 95% of customer issues with our powerful remote diagnostics software
  4. Robust IT Security – Fully integrated end-to-end IT security offerings ensure your networks aren’t vulnerable and are defended from any outside threats. Optional IoT module allows for seamless SCADA integration
  5. No Requirement for Container Spacing – This inspection geometry does not require any container spacing between adjacent containers
  6. High Reliability Non-Contact Inspection – Mounts over the top of the customer’s existing conveyor, eliminating conveyor transfers into the machine for inspection. This design minimizes risk against conveyor jams over transfer points
  7. High Performance Generator – Features a high powered X-ray generator designed for continuous duty-cycle operation and no maintenance

TYPICAL APPLICATIONS

  • Plastic or Pet Containers
  • Metal and Composite Cans
  • Glass Containers
  • Boxed Liquids (Juice/Soup)

TECHNICAL INFORMATION

Category Specification
Architecture X-ray or gamma based systems
Conveyor No internal conveyor. Mounts over customer’s existing conveyor. No product contact
X-ray Tube Configuration High contrast X-ray tube or Isotope
Aperture Size No height limit, 6.0” (152.4 mm) width standard – specify with order
Environment Standard: IP 65; Optional: Washdown / Corrosion resistant
Line Speed Up to 3,000 containers per minute
Input Voltage 120 or 240 VAC options
Air Supply 80 psi @ 5 cfm (for ejection only)
Ambient Temperature 33°F – 113°F (1°C – 45°C)
Container Ejection Full range of high-speed ejection and diversion options available
Dimensions (LxDxH) 9 x 30 x 47 in (229 x 762 x 1,194 mm)
Safety Rating Redundant – Category 4, Performance Level E
Computer Industrial PC – Windows Embedded
Connectivity Integrated WiFi, Ethernet or Cellular Connection
Supported SCADA Systems Programmable digital outputs available
Operator Interface 8″ touchscreen
Construction Standard: 304 Stainless Steel; Optional: 316L / Passivated

OPTIONS

Remote Operator Console

The remote operator console provides complete system monitoring and control up to 6 meters from the system inspection assembly

Cocked/Missing Cap Detection

The cocked/missing cap sensor for plastic closures is an inexpensive way to ensure that containers are properly capped

Missing Foil Detection

The missing foil sensor verifies the presence of foil seals under caps

Sanitary Design

Can be equipped with an IP69K enclosure for high pressure wash down environments

Reject Management Package

Reject Management Package include secure options:

  • Lockable reject bin to ensure authorized access to rejected packages
  • Sensors to ensure positive confirmation on expected rejects
  • Sensors to alert on “bin full” condition
  • Air pressure sensor to alert for any out-of-range air supply problems
  • Optional software-controlled lock for user configurable access

Full Range of Ejection Options

Peco InspX designs and manufactures a wide range of high-performance ejectors and diverters to include single solonoid, multiple solonoid, swing arm, lift gate, drop gate, air blast, flexible rail, guided path, and heavy-duty options

PRODUCT VIEWED

The FillTrac is a high-speed, non-contact X-ray or gamma-based fill level inspection system designed to verify fill levels and headspace in a wide range of containers. Engineered for seamless integration over existing conveyors, it provides precise inspection without product contact, supporting up to 3,000 containers per minute. With advanced remote diagnostics, robust IT security, and versatile rejection and detection options, FillTrac ensures maximum uptime and product quality in a compact, easy-to-install system.